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Knife Making
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post Jul 16 2012, 01:53 PM
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Doh!! A crooked knife blank would sure do it!
Glad you've got a better blank to use now. We've definately had the same problem with projects in lapidary having poor surfaces that had to be fixed and or accounted for. Like you said though, just gotta move on and keep trying.

Looks like the sander mount should help out a bunch too. We'll all be looking forward to the finish on the new knife blank.


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swizz
post Jul 16 2012, 05:49 PM
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Going well so far...



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swizz
post Jul 16 2012, 06:55 PM
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I've removed most of the rough from the handle scales with the vertical belt sander that I rigged (pictured earlier).... it worked great for shaping the handle.
Now I'm getting those tricky areas with a rotary barrel sander bit mounted to a drill press. happy088.gif
The same could be accomplished with a hand drill or even Dremel... the barrel sander bit was less than $5 at Ace. I'm on a shoestring budget, so just working with the tools I have.
I will Dremel and hand-sand to fine finish this area later.



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swizz
post Jul 17 2012, 08:36 AM
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Back to the belt sander.
I'm currently sanding the bolsters and handle scales flush. Not being shy... using #80 grit.


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swizz
post Jul 17 2012, 10:31 AM
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Now smoothing the tricky area near the bolster where it's rounded for a finger grip.
I'm using a Dremel but a word of caution. This tool can muss things up FAST... it can gouge and scar the metal and wood in a heartbeat. I'm taking it very slow and light and using a medium/fine barrel sanding bit. So far, so good. This will be hand-finished later.



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swizz
post Jul 17 2012, 07:25 PM
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I'm in the hand-sanding stage now, almost done.



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swizz
post Jul 19 2012, 08:16 AM
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Finished!



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Caveman
post Jul 20 2012, 07:57 AM
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Beautiful! Top notch work!

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russau
post Jul 20 2012, 11:40 AM
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very well done!
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Denise
post Jul 20 2012, 04:41 PM
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That turned out fantastic Chris, your efforts definately paid off!! smiley-clapping.gif That's one sweet looking knife!!


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swizz
post Jul 22 2012, 07:10 AM
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Thanks! I would encourage anyone who's interested to try it. Not expensive and really fun to do. I'll never have to buy a factory made knife again and that makes me happy. Tomorrow I'm ordering parts to make my first folding knife for a friend. It's a "kit" knife but degree of diff is level II - IV so it will be a challenge. The kits are made to be customized by the builder so I will be using unique handle material and possibly do some detail file work. I will update this thread when I get going on it.


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Denise
post Jul 24 2012, 08:12 AM
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Looking forward to seeing the next project Chris! You do amazing work!!
When your ready to try a handle with stone, let us know.......We have a killed dino bone slab that would be perfect for one. It is a very detailed grey slab with colored spots like red and yellow. I have only used it for a picture background for smaller stones or jewelry pieces. I think you could make better use of it. happy088.gif I can give you details on size in a pm if your interested.



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swizz
post Jul 24 2012, 09:03 AM
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WOW... I would love that! thumbsupsmileyanim.gif
I still need to " hone" my skills more to be able to incorporate it into a build but am confident that I'll be able to work with it. What are the dimensions and thickness of the slab? I like the idea!


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Denise
post Jul 24 2012, 04:38 PM
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slaphead.gif I forgot that I posted a picture of it in the "Show Us Your Paperweight" thread that you started. biggrin.gif thumbsupsmileyanim.gif
It measures approx. 4 1/2" x 2 1/2" x 6mm.

Just let us know when you're ready for it.
groucho.gif


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jim
post Jul 25 2012, 05:41 PM
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Yes Swizz you are doing a really great job on the knives. thumbsupsmileyanim.gif Stone inlayed handles would be killer. Denise's offer of dino is a great idea. Ol Gat did one with dino too. That one turned out beautiful too. I'm sure that you have seen it in another thread here.
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