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Knife Making
swizz
post Jul 27 2012, 07:15 PM
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I've been without the pc for a week, good to be back and thought I'd do a quick update. Now running Windows 7 Ultimate (instead of Vista), added a 1 Terabyte Hard Drive, and a new graphics card. All sooped-up and ready to rock!!

Jim and D... thanks! That dino piece is large enough to do some cool inlays I think. I'll have to search out Gat's thread with the knife he made.

Meanwhile back at the knife bench. chores041.gif
While waiting for my folding knife parts I went back to working on that first build that I was having trouble with. I've managed to resolve the problems and am back on track with that one again.
The main problem was a very slightly bent knife blank (near the handle tang). It was very hard to straighten since it is 1/8" thick heat-treated 440C. With my mallet and makeshift anvil... I made due and brought her back to true. happy088.gif
Since then I have installed another set of sugar-maple handle scales (kiln dried) from my scrap pile. This time everything went well. All I have left is to fill the detail file-work on the top of the handle tang (vine pattern pictured waaay earlier). Then it's on to shaping, sanding, sanding, sanding, sanding, sealer, stain, oil finish, and wax buffing. whew.gif
In this picture I have poured my epoxy mixture into the voids of my vine pattern. Once it fully cures... it is sanded flush to reveal the pattern. Here's where you can learn from a minor mistake of mine. I recommend using masking tape on the wood scales. This sanded down fine after curing but would have been easier if I'd have done that. There are numerous epoxies out there that can be used in knife-making for inlays. Many use a popular golf club shaft epoxy which is pre-tinted black, I haven't tried that. I am using a clear epoxy here which I've colored black with a proprietary pigment paste. I mix the pigment into the resin prior to adding the hardener. This is a slow-cure which will produce an excellent durable inlay material, but it's self-leveling and a pain to work with if not careful. I'll be sanding everything down to #1600 grit prior to buffing and I believe this epoxy will take a nice shine.... we shall see.



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swizz
post Jul 27 2012, 07:33 PM
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This pic is a better example of what I'm trying to accomplish.
I've sanded it flush beginning to reveal the vine pattern. You can see I've taped the scales this time and added more filler to areas which had voids. I've also done some handle shaping.


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swizz
post Jul 28 2012, 12:07 PM
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While that's curing.... the parts for my folding knife have come in and I've begun to work on that. I'm planning on doing a Cocobolo wood handle for this one.


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swizz
post Jul 28 2012, 01:58 PM
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So far it's coming together nicely.



oops.... blush.gif biggrin.gif


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Denise
post Jul 28 2012, 02:08 PM
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smiley-shocked003.gif Sharpness test..........check! slaphead.gif


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swizz
post Jul 28 2012, 02:30 PM
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I've disassembled the bolsters and am sanding them. I would like to get these to a mirror finish.


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CP
post Jul 29 2012, 11:55 AM
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Oops?! smiley-shocked003.gif Looks like a definate OUCH! slaphead.gif

Glad the bent blank could be trued out and still used. The folding knife looks like it will be a fun project too....well, I'd actually suggest less blade testing during though. smiley-cool14.gif

You can definately hit a mirror like finish I bet. Once you've sanded out to 1500 grit pictured, then go to the finer/finest wet dry paper you can find. (2200 should be available) Then you can actually use polish medium just like stone work uses.....red rouge, titanium oxide etc with a wet leather pad for a real nice polish. That will be a nice touch to the finish. happy088.gif

Looking forward to seeing them progress, especially the rework to re-expose the vine pattern on the original project. signs021.gif


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swizz
post Jul 29 2012, 03:23 PM
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QUOTE (ColoradoProspector @ Jul 29 2012, 11:55 AM) *
Oops?! smiley-shocked003.gif Looks like a definate OUCH! slaphead.gif

nah.... it's just a flesh wound



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Denise
post Aug 2 2012, 07:02 AM
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smiley-laughing021.gif Haha, classic!!....Monty Python biggrin.gif


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jim
post Aug 2 2012, 08:35 AM
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smiley-laughing021.gif Good one Swizz! LMAO!!
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swizz
post Aug 2 2012, 12:41 PM
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Ok.... I have finished the knife that I had problems with earlier. This is the one that I did the custom file work on.
I'm still working on the folding knife and should have that one wrapped up tonight. My next build after that will be a nice Chef's knife (which I need). I'm going to be making that from a blank as well, so it should be really easy. I also ordered some bar-stock metal... so after that I will attempt to design and make my own blade from scratch. That'll be a new learning process I'm looking forward to.





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russau
post Aug 3 2012, 05:24 AM
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IMPRESSIVE!
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jim
post Aug 3 2012, 06:24 AM
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Wow Chris that's quite beautiful. groucho.gif Uhh my birthday is Monday...hint hint.
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Denise
post Aug 3 2012, 07:54 AM
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thumbsupsmileyanim.gif That turned out incredible, you do amazing work.
The custom file work looks fantastic! You hit another one right out of the ballpark Chris! smiley-clapping.gif

BTW....Pretty sweet looking fossil leaves specimen it is sitting on also!
wink.gif


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swizz
post Aug 3 2012, 08:49 PM
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Thanks for the kind words you guys. cheers.gif
The level of building that I've been doing is not terribly difficult to learn or do and I would encourage anyone who's interested to try it. It's also rewarding because you can use, sell, or barter the end product. It's just fun to create stuff. Even with minimal hand tools and a shoestring budget, this can be done by you. I received my (full tang) Chef's knife blank and I'll crank out a handle for it and be done fast. After that I'm kicking it up a notch by making my own blade blank from annealed bar stock (ATS34 steel) then getting it professionally heat treated. That will be my next step to creating original crafted blade designs that I can put my name on. happy088.gif

QUOTE (Mrs.CP @ Aug 3 2012, 07:54 AM) *
BTW....Pretty sweet looking fossil leaves specimen it is sitting on also!
wink.gif


hehe... I thought you might like that old fossil plate. I was looking around here for a good background and settled on that one.


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